ABB has expanded its IEC low-voltage NeoGear switchgear portfolio to deliver safety improvements, optimised performance and digital connectivity including real-time condition monitoring and predictive maintenance.

Included in the expansion is the launch of four-pole NeoGear solutions and upcoming 690V versions. It aims to combine safety with sustainable Industry 4.0 compatible digital capabilities.

Building on the success of its NeoGear technology, ABB has designed it to eliminate hazardous exposure to live parts, uses 92% fewer busbar components than traditional switchgear and with 90% fewer electrical joints improves switchgear availability.

The arc ignition protected zone keeps maintenance personnel safer when performing routine works and repairs, while also reducing the risk of arcs caused by mechanical failures, one of the most serious safety risks that switchgear operators encounter.

Now available globally, NeoGear switchgear offers a reduced physical footprint by up to 25% compared to equivalent switchgear technologies. Within this compact footprint, it also achieves energy efficiency of up to 20% due to reduced heat dissipation.

NeoGear is ideal for several market segments and industries, including utilities, food & beverage and infrastructure. It also works well for data centers, infrastructure and light industries where the highest safety standards and reliability are essential and where the reduced physical footprint and weight reduction of the switchgear are key benefits.

“The industries we serve are continually evolving in line with key market drivers like digitalisation, safety and reduction of environmental impact. So that we can continue to meet the needs of our customers, our product ranges must evolve too,” ABB electrification global product manager Ronald van Leeuwen says.

“Our commitment to product evolution is showcased in the advancements made to our NeoGear low-voltage switchgear. Improved operational safety, sustainability and integrated smart functionality makes it compatible with any digitalisation strategy.”

ABB Ability Condition Monitoring for Electrical Systems (CMES) is also included to help customers gain additional operational efficiencies of up to 30% and harness unprecedented flexibility in their operations.

“Our main priority is to ensure the safety of our people. That’s why finding a solution that delivered high safety standards was so important,” ABB Australia product marketing manager, electrification Saw-Chin Toh says.

“Our first NeoGear Motor Control Center is installed in a remote part of our mining operation, in a dusty and harsh environment. Thanks to the NeoGear laminated bus bar technology, which is fully IEC-classified as an Arc Ignition Protected Zone, we have seen a major step forward in reducing the chance of damage to the installation caused by internal arcs. Arcing incidents puts both our people and our processes at risk.”